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Rapid prototyping IPU ME notes and question paper free download - Dipesh S - 05-01-2017

SYLLABUS:-

UNIT I  
Introduction        
Need - Development of RP systems – RP process chain - Impact of Rapid Prototyping and Tooling on Product Development – Benefits- Applications – Digital prototyping – Virtual Prototyping. Liquid Based and Solid Based Rapid Prototyping Systems Stereo lithography Apparatus, Fused deposition Modeling, Laminated object manufacturing, three dimensional printing: Working Principles, details of processes, products, materials, advantages, limitations and applications - Case studies.

UNIT II  
Powder Based Rapid Prototyping Systems     
Selective Laser Sintering, Direct Metal Laser Sintering, Three Dimensional Printing, Laser Engineered Net Shaping, Selective Laser Melting, Electron Beam Melting: Processes, materials, products, advantages, applications and limitations – Case Studies..

UNIT III  
Reverse Engineering and Cad Modeling 
Basic concept- Digitization techniques – Model Reconstruction – Data Processing for Rapid Prototyping: CAD model preparation, Data Requirements – geometric modeling techniques: Wire frame, surface and solid modeling – data formats - Data interfacing, Part orientation and support generation, Support structure design, Model Slicing and contour data organization, direct and adaptive slicing, Tool path generation.

UNIT IV  
Rapid Tooling 
Classification: Soft tooling, Production tooling, Bridge tooling; direct and indirect – Fabrication processes, Applications. Case studies - automotive, aerospace and electronic industries