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SYLLABUS:-

Section-A 
Metal Cutting & Tool Life: Introduction, basic tool geometry, single point tool nomenclature, chips types and their characters tics, mechanics of chips formation, theoretical and experimental determination of shear angle, orthogonal and oblique metal cutting, metal cutting theories, relationship of velocity, forces, and power consumption, cutting speed, feed and depth of cut, coolant, temperature profile in cutting, tool life relationship, tailor equation of tool life, tool material and mechanism.
Economics of Metal Machining: Introduction, elements of machining cost, tooling economics, machining, economics and optimization, geometry of twist, drills and power calculation in drills.

Section-B 
Metal forming Jigs and Fixtures: Introduction, Metal blow condition, theories of plasticity, conditions of plane strains, friction, conditions in metal working, wire drawing, theory of forging, rolling theory, no slip angle, and foreword slip, types of tools, principles of locations, locating and clamping devices, jigs bushes, drilling jigs, milling fixtures, turning fixtures, boring and broaching fixtures, welding fixtures, different materials, for jigs and fixtures, economics of jigs and fixtures. 
Metrology : Measurement, linear and angular simple measuring instruments, various clampers, screw gauge, sine bar, auto-collimator, comparator- mechanical, electrical, optical, surface finish and its measurements, micro and macro deviation, factors influencing surface finish and evaluation of surface finish.  

Section-C 
Machine tools: Introduction, constructional features, specialization, operations and devices of basic machine tools such as lathe, shaper, planner, drilling machining, and milling machine, indexing in milling operation, working principles of capstan and turret lathes. 
Metal Casting Process: Introduction, Foundry: Introduction to Casting Processes, Basic Steps in Casting Processes. Pattern: Types of Pattern and Allowances. 
Sand Casting: Sand Properties, Constituents and Preparation. Mould & Core making with assembly and its Types. Gating System. Melting of Metal, Furnaces and Cupola, Metal Pouring, Fettling. Casting Treatment, Inspection and Quality Control, Sand Casting Defects & Remedies.

Section-D 
Welding: Introduction to Welding, Classification of Welding Processes, Gas Welding: Oxy-Acetylene Welding, Resistance Welding; Spot and Seam Welding, Arc Welding: Metal Arc, TIG & MIG Welding, Submerged arc welding (SAW), resistance welding principles, electrode types and selection, thermit welding, electro slag welding, electron beam welding, laser beam welding, forge welding, friction welding, Welding Defects and remedies, brazing  & soldering. 
Forming Processes: Basic Principle of Hot & Cold Working, Hot & Cold Working Processes, Rolling, Extrusion, Forging, Drawing, Wire Drawing and Spinning. Sheet Metal
Operations: Measuring, Layout marking, Shearing, Punching, Blanking, Piercing, Forming, Bending and Joining.